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MAKING THE 'BLUE MAX' WIND TUNNEL MODEL

Nelson cutting plywood patterns using an electric jigsaw

To produce our first wind tunnel model of the BE3 we used the tried and tested method of producing patterns cheaply, namely: cutting wooden patterns, filling the assembled patterns with foam, then shaping.  The procedure is described and illustrated on the link pages below for persons interested in model making.  Unfortunately, if you use this method, a relatively high skill level and many man hours are required to achieve a quality finish.

Steps 1.  Mark out your plywood and cut formers

Step 2.  Assemble plywood formers 

Step 3. Fill formers with foam and shape

Step 4. Coat foam plug with plaster

Step 5. Sand, add detail mouldings and prime

Step 6. Paint finished model

 PLEASE NOTE: the BE3 is a registered design (3007044) and design copyright, hence may not be reproduced in model form without the express written permission of the proprietor.

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The content of this website is copyright © and design copyright 1991 and 2002 Electrick Publications and NJK. All rights reserved. The bird of prey logo and name Bluebird-Electric and Blue Max are trademarks.  The BE2 and BE3 vehicle shape and configuration are registered designs ®.  All other trademarks are hereby acknowledged.  www.maxenergy.org is an environmental educational charity.